Product Description
Timing Belt Pulley MXL XL L S2M S3M S5M 2GT 5GT T5 T10 HTD2M Conveyor Belt Pulleys
Advantages:
1. Good quality products
2. Competitive prices
3. Fast delivery
4. Best after-sale service
5. Brand: HeFa or OEM/ ODM
6.Normal Torque Transmission Timing pulley:MXL/XL/L/H/XH/XXH
7.High Torque Transmission:timing pulley:S2M/S3M/S5M/S8M/S14M/P2M/P3M/P5M/P8M/HTD3M/HTD5M/HTD8M
8.High Precision Position Transmission timing pulley:2GT/3GT/5GT/8YU
9.Light load transmission timing pulley:T5/T10/T20
10.Heavy load transmission timing pulley:AT5/AT10
Product Parameters
| Product | standard timing belt pulley & idler pulley |
| Customized | OEM, drawings or samples customized |
| Teeth type | Normal Torque Drive Type:MXL,XL,L,H,XH,XXH High Torque Drive Type:S2M,S3M,S5M,S8M,HTD2M,HTD3M,HTD5M,HTD8M,P2M,P3M,P5M,P8M High Precision Position Drive Type:2GT,3GT,5GT,8YU Light Load Drive Type:T5,T10,T20 Heavy Load Drive Type:AT5,AT10,AT20 |
| Basic shape | Type A,Type B,Type D,Type E,Type F,Type K |
| Adaption | Adapt to 1/4 inch,5/16 inch,1/2 inch, 3/8inch, 2/25inch, 1/5inch belt |
| surface treatment | Natural color anodizing,Black anodizing,Hard anodizing,Ni-plating,Blackening |
| Material | 6061(aluminum),S45C(45# steel),SUS304(Stainless steel) |
| Bore | Pilot bore, Taper bore and Customized bore. |
| Tolerance Control | Outer diameter ±0.005mm Length dimension ±0.05mm |
| Standard | DIN, ISO/GB, AGMA, JIS |
| Teeth Accuracy | DIN Class 4, ISO/GB Classs 4, AGMA Class 13, JIS Class 0 |
| Weight | Max 15Tons |
| testing equipment | projecting apparatus,salt spray test,durometer,and coating thickness tester,2D projector |
| producing equipment | CNC machine,automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc. |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching,Gear Shaving, Gear Grinding and Gear Lapping |
| Application industry | Robot industry,Medical industry,Making machine industry,Automation industry,3C industry equipment,Packaging industry,UAV industry,New energy industry. |
Company Profile
Packaging & Shipping
1. Lead time: 10-15 working days as usual, 30 days in busy season, it will based on the detailed order quantity;
2. Delivery of samples: by DHL, Fedex, UPS, TNT, EMS
FAQ
| Main markets | North America, South America,Eastern Europe,Weat Europe,North Europe.South Europe,Asia |
| How to order | *You send us drawing or sample |
| *We carry through project assessment | |
| *We give you our design for your confirmation | |
| *We make the sample and send it to you after you confirmed our design | |
| *You confirm the sample then place an order and pay us 30% deposit | |
| *We start producing | |
| *When the goods is done,you pay us the balance after you confirmed pictures or tracking numbers | |
| *Trade is done,thank you!! |
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| Certification: | CE, ISO |
|---|---|
| Pulley Sizes: | Type A |
| Manufacturing Process: | Forging |
| Material: | Stainless Steel |
| Surface Treatment: | Polishing |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Textile Machinery |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can XL pulleys be integrated into existing mechanical systems for upgrades?
Yes, XL pulleys can be integrated into existing mechanical systems for upgrades. Here is a detailed explanation of the integration process and the benefits of upgrading with XL pulleys:
1. Compatibility:
XL pulleys are designed to be compatible with standard timing belts, making them suitable for integration into existing systems that utilize timing belt drives. The pulleys are available in various sizes and tooth profiles, allowing for easy replacement and compatibility with different belt lengths and widths.
2. Improved Performance:
Integrating XL pulleys into an existing mechanical system can lead to improved performance. XL pulleys offer advantages such as higher torque capacity, increased speed capabilities, and better power transmission efficiency compared to smaller pulley sizes. Upgrading to XL pulleys can enhance the system’s overall performance, allowing for higher loads, faster speeds, and improved efficiency.
3. Enhanced System Precision:
XL pulleys are known for their precise tooth profiles and accurate dimensional control. By integrating XL pulleys, the system can benefit from improved positional accuracy and reduced backlash. This is particularly important in applications where precise positioning or synchronization is crucial, such as CNC machines, robotics, or high-precision conveyors.
4. Customization Options:
XL pulleys offer customization options, allowing them to be tailored to specific system requirements. Manufacturers can modify pulley dimensions, bore sizes, keyway configurations, or tooth profiles to match the existing system’s needs. This customization capability ensures a seamless integration into the system without the need for significant modifications or adaptations.
5. Cost-Effective Upgrade:
Integrating XL pulleys into an existing mechanical system can be a cost-effective upgrade option. Since the system’s core components, such as the shafts and bearings, remain unchanged, the upgrade primarily involves replacing the existing pulleys with XL pulleys. This reduces the cost and complexity associated with a complete system overhaul while still providing significant performance improvements.
6. Ease of Installation:
The integration of XL pulleys into existing systems is relatively straightforward. The process typically involves removing the old pulleys and replacing them with the new XL pulleys. As long as the pulley dimensions and tooth profiles are compatible, installation can be completed with basic tools and minimal downtime.
7. System Scalability:
XL pulleys offer scalability options, allowing for future system expansions or modifications. If the mechanical system requires capacity upgrades or changes in operating conditions, integrating XL pulleys provides flexibility for system scalability. Additional pulleys can be easily added or replaced to accommodate the evolving needs of the system.
In summary, XL pulleys can be successfully integrated into existing mechanical systems for upgrades. The compatibility, improved performance, enhanced precision, customization options, cost-effectiveness, ease of installation, and system scalability make XL pulleys a viable choice for upgrading mechanical systems to achieve better performance, efficiency, and adaptability.
How does the tooth profile of XL pulleys contribute to their performance?
The tooth profile of XL pulleys plays a crucial role in determining their performance in power transmission systems. Here’s a detailed explanation of how the tooth profile contributes to their performance:
1. Efficient Power Transmission:
The tooth profile of XL pulleys is designed to engage with the corresponding teeth on the timing belt. This positive engagement ensures efficient power transmission by minimizing slippage and maximizing the transfer of rotational motion. The tooth profile allows for a large contact area between the pulley and the belt, enabling effective torque transfer and minimizing energy losses.
2. Accurate and Repeatable Positioning:
The tooth profile of XL pulleys enables accurate and repeatable positioning in motion control systems. The teeth on the pulley mesh precisely with the teeth on the timing belt, providing precise angular displacement and positioning control. This tooth engagement allows for reliable and consistent positioning, making XL pulleys suitable for applications that require high positional accuracy, such as robotics and CNC machines.
3. Reduced Backlash:
The tooth profile of XL pulleys helps reduce backlash, which is the play or clearance between the teeth of the pulley and the belt. Backlash can introduce inaccuracies and vibrations in the power transmission system. The tooth profile of XL pulleys minimizes backlash by ensuring a close fit with the timing belt teeth, resulting in smoother operation, improved precision, and reduced mechanical vibrations.
4. Load Distribution:
The tooth profile of XL pulleys allows for effective load distribution along the width of the belt. As torque is transmitted from the pulley to the belt, the tooth profile ensures that the load is evenly distributed across the belt’s width. This load distribution helps prevent concentrated stress points and excessive wear on specific areas, leading to improved durability and longevity of the pulley and belt.
5. Noise Reduction:
XL pulleys with well-designed tooth profiles contribute to reduced noise levels during operation. The tooth engagement and smooth meshing between the pulley and the timing belt minimize vibration and noise generation. This advantage is particularly important in applications that require low noise levels, such as medical equipment, office machinery, and audiovisual systems.
Overall, the tooth profile of XL pulleys significantly impacts their performance by enabling efficient power transmission, precise positioning, reduced backlash, even load distribution, and noise reduction. Manufacturers carefully design the tooth profiles of XL pulleys to optimize these performance characteristics for various applications and operating conditions.
Can you explain the key characteristics and specifications of XL pulleys?
XL pulleys have specific characteristics and specifications that are important to understand for their proper selection and use. Here are the key details:
1. Tooth Profile:
XL pulleys have a tooth profile designed to work with XL timing belts. The tooth profile is trapezoidal in shape, with specific dimensions and angles to ensure precise engagement with the corresponding teeth on the timing belt.
2. Pitch Size:
The pitch size of an XL pulley refers to the distance between adjacent tooth centers. XL pulleys have a standardized pitch size of 0.200 inches (5.08 mm). This pitch size ensures compatibility with XL timing belts of the same pitch, allowing for easy interchangeability.
3. Belt Width Compatibility:
XL pulleys are designed to accommodate XL timing belts of specific widths. The belt width is determined by the application requirements and load considerations. XL pulleys are available in various groove widths to match the corresponding XL timing belt width, ensuring proper belt engagement and power transmission.
4. Material and Construction:
XL pulleys are commonly made from materials such as aluminum, steel, or plastic. The choice of material depends on factors like the application requirements, load capacity, and cost considerations. The pulleys are precision-machined to ensure accurate tooth profiles, smooth operation, and reliable performance.
5. Number of Teeth:
The number of teeth on an XL pulley determines the speed ratio and the positioning accuracy of the motion control system. The number of teeth can vary depending on the specific application requirements and the desired speed and torque ratios.
6. Flange Options:
XL pulleys may come with flanges on one or both sides. Flanges provide additional support to the timing belt, preventing it from slipping off the pulley during operation. The presence and configuration of flanges depend on the specific application needs and the desired level of belt stability.
7. Application Range:
XL pulleys are suitable for applications that require precise motion control, such as robotics, CNC machines, 3D printers, and other automated systems. They can handle moderate to high torque requirements and operate at various speeds, depending on the specific pulley size, material, and construction.
8. Interchangeability:
Due to standardized pitch sizes and tooth profiles, XL pulleys from different manufacturers are interchangeable with XL timing belts of the same specifications. This interchangeability simplifies replacement, maintenance, and system upgrades.
Understanding these key characteristics and specifications of XL pulleys is essential for selecting the right pulley for a given application, ensuring proper power transmission, and achieving accurate motion control.
editor by CX
2024-05-10
