Product Description
Aluminium Conveyor Timing Belt Pulley With MXL XL L H
Rely on the driving wheel to push the driven wheel in turn to transmit the movement and power between the 2 shafts. Due to the characteristics of wheels
1. Mesh transmission, accurate transmission ratio, stable transmission and low noise.
2. Wide range of power and speed.
3. High efficiency, long service life, safe and reliable work.
4. The cost is not very high, and special equipment is required for processing.
Product Parameters
| Product | standard timing belt pulley & idler pulley |
| Customized | OEM, drawings or samples customized |
| Teeth type | Normal Torque Drive Type:MXL,XL,L,H,XH,XXH High Torque Drive Type:S2M,S3M,S5M,S8M,HTD2M,HTD3M,HTD5M,HTD8M,P2M,P3M,P5M,P8M High Precision Position Drive Type:2GT,3GT,5GT,8YU Light Load Drive Type:T5,T10,T20 Heavy Load Drive Type:AT5,AT10,AT20 |
| Basic shape | Type A,Type B,Type D,Type E,Type F,Type K |
| Adaption | Adapt to 1/4 inch,5/16 inch,1/2 inch, 3/8inch, 2/25inch, 1/5inch belt |
| surface treatment | Natural color anodizing,Black anodizing,Hard anodizing,Ni-plating,Blackening |
| Material | 6061(aluminum),S45C(45# steel),SUS304(Stainless steel) |
| Bore | Pilot bore, Taper bore and Customized bore. |
| Tolerance Control | Outer diameter ±0.005mm Length dimension ±0.05mm |
| Standard | DIN, ISO/GB, AGMA, JIS |
| Teeth Accuracy | DIN Class 4, ISO/GB Classs 4, AGMA Class 13, JIS Class 0 |
| Weight | Max 15Tons |
| testing equipment | projecting apparatus,salt spray test,durometer,and coating thickness tester,2D projector |
| producing equipment | CNC machine,automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc. |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching,Gear Shaving, Gear Grinding and Gear Lapping |
| Application industry | Robot industry,Medical industry,Making machine industry,Automation industry,3C industry equipment,Packaging industry,UAV industry,New energy industry. |
Company Profile
Packaging & Shipping
1. Lead time: 10-15 working days as usual, 30 days in busy season, it will based on the detailed order quantity;
2. Delivery of samples: by DHL, Fedex, UPS, TNT, EMS
FAQ
| Main markets | Southeast Asia, North America, Eastern Europe, Mid-East, West Europe |
| How to order | *You send us drawing or sample |
| *We carry through project assessment | |
| *We give you our design for your confirmation | |
| *We make the sample and send it to you after you confirmed our design | |
| *You confirm the sample then place an order and pay us 30% deposit | |
| *We start producing | |
| *When the goods is done,you pay us the balance after you confirmed pictures or tracking numbers | |
| *Trade is done,thank you! |
| Certification: | CE, ISO |
|---|---|
| Pulley Sizes: | Timing |
| Manufacturing Process: | Cutting |
| Material: | 6061, S45 |
| Surface Treatment: | Polishing |
| Application: | Machinery Parts |
| Customization: |
Available
| Customized Request |
|---|
What environmental factors should be considered when using XL pulleys outdoors?
When using XL pulleys outdoors, several environmental factors should be taken into consideration. Here is a detailed explanation of the factors that should be considered:
1. Moisture and Water Exposure:
Outdoor environments often expose XL pulleys to moisture and water, such as rain, humidity, or even direct water contact. It is crucial to consider the pulleys’ resistance to corrosion and rust in such conditions. Choosing pulleys made from materials with high corrosion resistance, such as stainless steel or coated alloys, can help prevent damage and ensure long-term performance.
2. Temperature Variations:
Outdoor environments may subject XL pulleys to temperature variations, including extreme heat or cold. Different materials exhibit varying thermal properties, so selecting pulleys with suitable temperature resistance is essential. Pulleys made from materials that can withstand the anticipated temperature range will help prevent deformation, cracking, or premature wear due to thermal expansion or contraction.
3. UV Radiation:
XL pulleys used outdoors are exposed to ultraviolet (UV) radiation from sunlight. Prolonged exposure to UV radiation can cause material degradation, discoloration, or loss of mechanical properties. Choosing pulleys with UV-resistant coatings or materials that are specifically formulated to withstand UV radiation can mitigate these effects and ensure the longevity and performance of the pulleys.
4. Dust and Particulate Matter:
Outdoor environments often contain dust, dirt, and other particulate matter that can accumulate on XL pulleys. The presence of debris can lead to increased friction, wear, and decreased performance. Choosing pulleys with smooth surfaces, effective seals, or protective covers can help minimize the ingress of dust and particulate matter, reducing the risk of damage and maintaining optimal operation.
5. Chemical Exposure:
In certain outdoor applications, XL pulleys may come into contact with chemicals, such as solvents, cleaning agents, or environmental pollutants. It is crucial to consider the chemical compatibility of the pulley materials with the substances present in the environment. Selecting pulleys made from chemically resistant materials or applying protective coatings can prevent chemical reactions, degradation, or premature failure.
6. Vibrations and Mechanical Stresses:
Outdoor environments may subject XL pulleys to vibrations and mechanical stresses caused by factors like wind, machinery vibrations, or uneven terrain. It is important to ensure that the pulleys are designed and installed to withstand these forces. Reinforcing the pulleys with appropriate structural features, such as additional ribs or thicker walls, can enhance their durability and prevent mechanical failures.
7. Maintenance and Inspection:
Outdoor XL pulleys may require more frequent maintenance and inspection compared to indoor applications. Regular cleaning, lubrication, and inspection of the pulleys can help identify and address any environmental damage or wear in a timely manner. Implementing a maintenance schedule and following manufacturer-recommended guidelines will ensure the pulleys remain in optimal condition.
By considering these environmental factors when using XL pulleys outdoors, it is possible to select pulleys that are specifically designed and constructed to withstand the challenges posed by the outdoor environment. This ensures reliable performance, longevity, and minimal downtime in outdoor applications.
How does the size of an XL pulley impact its load-bearing capacity?
The size of an XL pulley plays a significant role in determining its load-bearing capacity. Here’s how the size of an XL pulley impacts its load-bearing capacity:
1. Surface Area:
The size of the pulley affects the surface area over which the force is distributed. Larger pulleys generally have a larger surface area, allowing for better force distribution and reducing the stress concentration on the pulley. This increased surface area helps in handling higher loads and reduces the risk of pulley failure.
2. Moment Arm:
The size of the pulley also affects the moment arm, which is the perpendicular distance from the center of the pulley to the line of action of the force. A larger pulley typically has a longer moment arm, resulting in a larger torque or moment applied to the pulley. This increased torque capacity allows the pulley to handle higher loads without experiencing excessive deflection or failure.
3. Tooth Engagement:
XL pulleys transmit power through the engagement of their teeth with the corresponding teeth on the timing belt. The size of the pulley determines the number of teeth and the contact area between the pulley and the belt. A larger pulley with more teeth provides increased contact area and better tooth engagement, resulting in improved load-bearing capacity and power transmission efficiency.
4. Material Strength:
The size of the pulley can also impact the selection of materials with appropriate strength properties. Larger pulleys may require materials with higher strength to withstand the increased loads. The choice of materials with adequate tensile strength, fatigue resistance, and durability becomes crucial in ensuring the load-bearing capacity of the pulley.
5. Speed and Torque:
The size of the pulley influences the speed and torque characteristics of the system. Larger pulleys can accommodate larger belts, resulting in increased belt contact surface and improved power transmission. This allows for higher torque transfer capabilities, enabling the pulley to handle heavier loads.
It’s important to note that while larger pulleys generally have higher load-bearing capacities, other factors such as material properties, design considerations, and proper installation also influence the overall load capacity of the pulley system. Therefore, it is essential to consult the manufacturer’s guidelines and engineering calculations to determine the appropriate pulley size and ensure safe operation under the desired load conditions.
Are XL pulleys available in different sizes and configurations?
Yes, XL pulleys are available in a variety of sizes and configurations to accommodate different application requirements. The size and configuration of XL pulleys can vary in terms of the number of teeth, pitch diameter, bore size, and overall dimensions. Here are some key aspects of the size and configuration options for XL pulleys:
1. Number of Teeth:
XL pulleys are manufactured with a specific number of teeth that correspond to the tooth profile of the timing belt they are designed to work with. The number of teeth affects the speed ratio, torque transmission, and positioning resolution of the pulley system. XL pulleys can have different tooth counts to meet the specific motion control requirements of the application.
2. Pitch Diameter:
The pitch diameter of an XL pulley refers to the diameter of the circle formed by the centerline of the pulley’s teeth. XL pulleys are available with different pitch diameters to accommodate various belt lengths and speed requirements. The pitch diameter affects the linear velocity and torque transfer capabilities of the pulley system.
3. Bore Size:
The bore size of an XL pulley refers to the diameter of the central hole through which the pulley is mounted onto a shaft. XL pulleys are designed with different bore sizes to fit various shaft diameters. They can have standard bores or keyway/keyslot configurations to ensure secure and precise shaft coupling.
4. Overall Dimensions:
XL pulleys come in different overall dimensions, which include the outer diameter, hub width, and flange size. The outer diameter determines the pulley’s physical size, while the hub width and flange size affect the pulley’s stability and belt retention. These dimensions are chosen based on the specific application requirements and available space constraints.
5. Customization:
While standard sizes and configurations of XL pulleys are readily available, manufacturers often offer customization options to meet unique application needs. Customization can involve specific tooth profiles, special bore sizes, non-standard dimensions, or even the use of different materials to suit specific operating conditions.
When selecting XL pulleys, it is essential to consider the requirements of the application, including the desired motion control parameters, load capacity, and space limitations. Consulting with pulley manufacturers or suppliers can help ensure the selection of the most appropriate size and configuration for the specific application.
editor by CX
2023-11-08