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China factory Aluminum Timing Belt Pulley with Teeth Type Mxl, XXL, XL, L, H, Xh, Xxh pulley design

Product Description

Product Description

Aluminum/C45 Timing Belt  Pulley
 

 Product  Name Aluminium Timing Pulley MXL XL L H XH XXH T2.5 T5 T10 AT5 AT10 S2M S3M S5M S8M GT2 GT3 GT5 3M 5M 8M Tooth timing Belt Pulley
Teeth profile  Trapezoidal toothed  MXL, XXL, XL, L, H, XH, XXH
 T-toothed  T2.5, T5, T10, T20
 Arc toothed  HTD3M, HTD5M, HTD8M, HTD14M, HTD20M, Gt2,  Gt3, Gt5
 S-toothed  S2M, S3M, S4.5M, S5M, S8M, S14M
 Parabolic-toothed  P2M, P3M, P5M, P8M, P14M
 Y-toothed  G2M, G3M, G5M, Y8M
 Teeth Quantity  10-150 teeth or customized
 Inner Bore  2-200mm H7 precision or customized
Belt width  4mm, 6mm, 9mm, 10mm, 12mm, 15mm, 20mm, 25mm, 30mm, 40mm, 50mm, 1/4”, 5/16”, 3/8”, 1/2”, 3/4”, 1”, 1.5”, 2”or customized
Material carbon steel C45, Aluminum 6061, 6082
Surface  treatment  Anodize,Black Oxide,Phosphate, Galvanization, Nitriding, Dichromate

 

Detailed Photos

 

    

  

Workshop

Equipments:
Lathe machine, Hobbing machine,Drilling machine,CNC machine,Milling machine, etc

 

FAQ

Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days.
2.Production Lead-times: 30-45 days after order confirmed.
 

Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.

 

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xl pulley

Can XL pulleys be customized or modified for specific industrial needs?

Yes, XL pulleys can be customized or modified to meet specific industrial needs. Here’s a detailed explanation of how XL pulleys can be tailored for specific requirements:

1. Size and Configuration:

XL pulleys can be customized in terms of size and configuration to match the requirements of different industrial applications. The diameter, width, and overall dimensions of the pulleys can be adjusted to accommodate specific belt sizes, space constraints, or desired power transmission ratios. Customization in size and configuration ensures optimal fit and performance within the given system.

2. Material Selection:

The choice of materials for XL pulleys can be customized based on the operating conditions and environmental factors of an industrial application. For example, if the pulleys will be exposed to corrosive chemicals, materials with high corrosion resistance, such as stainless steel or specialized coatings, can be selected. Customized material selection ensures the pulleys can withstand the specific demands of the application.

3. Surface Coatings and Treatments:

To enhance the performance and longevity of XL pulleys, various surface coatings and treatments can be applied. These include coatings for improved wear resistance, low friction coatings to reduce energy loss, or specialized treatments for better grip or bonding with the timing belt. Customized surface coatings and treatments allow for specific performance enhancements based on the industrial needs.

4. Timing Belt Compatibility:

XL pulleys can be customized to ensure compatibility with specific types of timing belts. This involves designing the pulley’s tooth profile, pitch, and tooth spacing to match the corresponding timing belt’s specifications. Customization in timing belt compatibility ensures optimal engagement between the pulleys and belts, resulting in efficient power transmission and reduced wear.

5. Specialty Features:

XL pulleys can be customized with specialty features to address unique industrial needs. These features may include integrated flanges for belt tracking, keyways or set screw holes for secure shaft attachment, custom hub configurations for easy mounting, or special profiles to accommodate additional accessories or components. Specialty features provide added functionality and convenience in specific industrial applications.

6. Performance Optimization:

By understanding the specific requirements of an industrial application, XL pulleys can be customized to optimize their performance. This may involve modifying the pulley’s geometry, tooth profile, or tooth count to achieve desired torque transmission, speed ratios, or power requirements. Performance optimization ensures efficient operation and reliable performance in the intended application.

The ability to customize or modify XL pulleys for specific industrial needs allows for tailored solutions that meet unique requirements. Manufacturers or designers work closely with customers to understand their application demands and provide customized pulleys that deliver optimal performance, reliability, and efficiency.

xl pulley

What maintenance practices should be followed to ensure the longevity of XL pulleys?

To ensure the longevity of XL pulleys, it is important to follow proper maintenance practices. Here are some key practices to consider:

1. Regular Inspection:

Perform regular visual inspections of the XL pulleys to check for any signs of wear, damage, or misalignment. Look for worn-out or damaged teeth, cracks, or excessive wear on the pulley surfaces. Inspect the pulleys for proper alignment and ensure that they are securely mounted.

2. Belt Tension:

Maintain the proper tension in the timing belt that is used with the XL pulleys. Incorrect belt tension can cause slippage, premature wear, and reduced power transmission efficiency. Follow the manufacturer’s guidelines or specifications to determine the correct tension for the specific application and adjust it accordingly.

3. Lubrication:

XL pulleys typically do not require lubrication as they are designed for dry operation. However, in some cases, the manufacturer may recommend specific lubrication practices for certain applications. If lubrication is required, use the recommended lubricant and follow the manufacturer’s instructions carefully.

4. Cleaning:

Keep the XL pulleys clean and free from debris, dust, or other contaminants. Regularly clean the pulleys using a soft brush or cloth to remove any build-up that may affect their performance or cause premature wear.

5. Environmental Considerations:

Consider the operating environment of the XL pulleys and take appropriate measures to protect them. In harsh or corrosive environments, use pulleys made from materials that are resistant to corrosion or degradation. Implement protective measures such as covers or enclosures to shield the pulleys from exposure to dirt, moisture, or chemicals.

6. Replacement:

If any signs of significant wear, damage, or deformation are observed during inspections, consider replacing the XL pulleys promptly. Continuing to use worn-out or damaged pulleys can lead to reduced performance, increased risk of failure, and potential damage to other components in the power transmission system.

It is important to consult the manufacturer’s guidelines and recommendations for specific maintenance practices for the XL pulleys used in your application. Following the recommended maintenance practices will help ensure the longevity, reliability, and optimal performance of the XL pulleys in power transmission systems.

xl pulley

Are XL pulleys available in different sizes and configurations?

Yes, XL pulleys are available in a variety of sizes and configurations to accommodate different application requirements. The size and configuration of XL pulleys can vary in terms of the number of teeth, pitch diameter, bore size, and overall dimensions. Here are some key aspects of the size and configuration options for XL pulleys:

1. Number of Teeth:

XL pulleys are manufactured with a specific number of teeth that correspond to the tooth profile of the timing belt they are designed to work with. The number of teeth affects the speed ratio, torque transmission, and positioning resolution of the pulley system. XL pulleys can have different tooth counts to meet the specific motion control requirements of the application.

2. Pitch Diameter:

The pitch diameter of an XL pulley refers to the diameter of the circle formed by the centerline of the pulley’s teeth. XL pulleys are available with different pitch diameters to accommodate various belt lengths and speed requirements. The pitch diameter affects the linear velocity and torque transfer capabilities of the pulley system.

3. Bore Size:

The bore size of an XL pulley refers to the diameter of the central hole through which the pulley is mounted onto a shaft. XL pulleys are designed with different bore sizes to fit various shaft diameters. They can have standard bores or keyway/keyslot configurations to ensure secure and precise shaft coupling.

4. Overall Dimensions:

XL pulleys come in different overall dimensions, which include the outer diameter, hub width, and flange size. The outer diameter determines the pulley’s physical size, while the hub width and flange size affect the pulley’s stability and belt retention. These dimensions are chosen based on the specific application requirements and available space constraints.

5. Customization:

While standard sizes and configurations of XL pulleys are readily available, manufacturers often offer customization options to meet unique application needs. Customization can involve specific tooth profiles, special bore sizes, non-standard dimensions, or even the use of different materials to suit specific operating conditions.

When selecting XL pulleys, it is essential to consider the requirements of the application, including the desired motion control parameters, load capacity, and space limitations. Consulting with pulley manufacturers or suppliers can help ensure the selection of the most appropriate size and configuration for the specific application.

China factory Aluminum Timing Belt Pulley with Teeth Type Mxl, XXL, XL, L, H, Xh, Xxh   pulley design	China factory Aluminum Timing Belt Pulley with Teeth Type Mxl, XXL, XL, L, H, Xh, Xxh   pulley design
editor by CX

2024-05-14

China Best Sales Wholesale Price Timing Belt Pulley with Teeth Type Mxl XL L H pulley belt

Product Description

Wholesale Price Timing Belt Pulley With Teeth Type MXL XL L H

Synchronous belt pulley transmission is composed of an annular belt with equidistant teeth on the inner peripheral surface and a belt pulley with corresponding teeth. During operation, the belt teeth mesh with the tooth slots of the belt pulley to transmit motion and power. It is a new belt transmission that integrates the respective advantages of belt transmission, chain transmission and gear transmission.

Product Parameters

Product standard timing belt pulley & idler pulley
Customized OEM, drawings or samples customized
Teeth type Normal Torque Drive Type:MXL,XL,L,H,XH,XXH
High Torque Drive Type:S2M,S3M,S5M,S8M,HTD2M,HTD3M,HTD5M,HTD8M,P2M,P3M,P5M,P8M
High Precision Position Drive Type:2GT,3GT,5GT,8YU
Light Load Drive Type:T5,T10,T20
Heavy Load Drive Type:AT5,AT10,AT20
Basic shape Type A,Type B,Type D,Type E,Type F,Type K
Adaption Adapt to 1/4 inch,5/16 inch,1/2 inch, 3/8inch, 2/25inch, 1/5inch belt
surface treatment Natural color anodizing,Black anodizing,Hard anodizing,Ni-plating,Blackening
Material 6061(aluminum),S45C(45# steel),SUS304(Stainless steel)
Bore Pilot bore, Taper bore and Customized bore.
Tolerance Control Outer diameter ±0.005mm   Length dimension ±0.05mm
Standard DIN, ISO/GB, AGMA, JIS
Teeth Accuracy DIN Class 4, ISO/GB Classs 4, AGMA Class 13, JIS Class 0
Weight Max 15Tons
testing equipment projecting apparatus,salt spray test,durometer,and coating thickness tester,2D projector
producing  equipment CNC machine,automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc.
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching,Gear Shaving, Gear Grinding and Gear Lapping
Application industry Robot industry,Medical industry,Making machine industry,Automation industry,3C industry equipment,Packaging industry,UAV industry,New energy industry.

Company Profile

Packaging & Shipping

lead time 10-15 working days as usual,30days in busy season,it will based on the detailed order quantity
Delivery of samples by DHL,Fedex,UPS,TNT,EMS

FAQ

Main markets Southeast Asia, North America, Eastern Europe, Mid-East, West Europe
How to order *You send us drawing or sample
*We carry through project assessment
*We give you our design for your confirmation
*We make the sample and send it to you after you confirmed our design
*You confirm the sample then place an order and pay us 30% deposit
*We start producing
*When the goods is done,you pay us the balance after you confirmed pictures or tracking numbers
*Trade is done,thank you!

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: CE, ISO
Pulley Sizes: Type A
Manufacturing Process: Forging
Material: Aluminium Alloy
Surface Treatment: Polishing
Application: Automation Equipment
Samples:
US$ 15/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

xl pulley

How do XL pulleys compare to other pulley types, such as HTD or V-belt pulleys?

XL pulleys, HTD pulleys, and V-belt pulleys are all popular types of pulleys used in mechanical systems. Here is a detailed comparison of XL pulleys with HTD and V-belt pulleys:

1. Tooth Profile:

XL pulleys and HTD (High Torque Drive) pulleys both utilize toothed belts for power transmission. The main difference lies in their tooth profiles. XL pulleys have trapezoidal teeth, while HTD pulleys have a curvilinear tooth profile. V-belt pulleys, on the other hand, are designed for V-belts, which have a wider, wedge-shaped cross-section.

2. Power Transmission Capacity:

XL pulleys and HTD pulleys offer higher power transmission capacities compared to V-belt pulleys. The toothed belt designs of XL and HTD pulleys provide a positive engagement, preventing slippage under higher loads or torque. V-belt pulleys rely on friction between the belt and pulley, limiting their power transmission capacity.

3. Speed Capability:

XL pulleys and HTD pulleys are both suitable for higher speed applications compared to V-belt pulleys. The toothed belt designs allow for better grip and reduced belt slippage, enabling XL and HTD pulleys to operate at higher rotational speeds without compromising performance. V-belt pulleys are generally suitable for lower speed applications.

4. Efficiency:

XL pulleys and HTD pulleys offer higher efficiency compared to V-belt pulleys. The positive engagement between the toothed belts and pulleys in XL and HTD systems minimizes slippage and associated energy losses. V-belt pulleys, relying on friction, may experience higher energy losses due to belt slip.

5. Precision and Positioning:

XL pulleys and HTD pulleys provide better positional accuracy and reduced backlash compared to V-belt pulleys. The toothed belt systems offer improved control and synchronization, making them suitable for applications that require precise positioning or timing, such as robotics or CNC machines.

6. Noise and Vibration:

XL pulleys and HTD pulleys generally produce less noise and vibration compared to V-belt pulleys. The toothed belt systems exhibit smoother operation due to their positive engagement, reducing noise and vibration levels. V-belt pulleys may generate more noise and vibration due to potential slippage and belt oscillation.

7. Installation and Maintenance:

XL pulleys, HTD pulleys, and V-belt pulleys are all relatively easy to install and maintain. However, V-belt pulleys may require more frequent tension adjustments and periodic belt replacements due to belt wear and stretch. Toothed belt systems, including XL and HTD pulleys, often require less maintenance and offer longer belt life.

8. Application Suitability:

The choice between XL pulleys, HTD pulleys, and V-belt pulleys depends on the specific application requirements. XL and HTD pulleys are commonly used in industrial automation, power transmission, and precision machinery applications that demand higher torque, speed, and accuracy. V-belt pulleys are often employed in applications such as HVAC systems, automotive engines, and smaller machinery.

In summary, XL pulleys, HTD pulleys, and V-belt pulleys have differences in tooth profile, power transmission capacity, speed capability, efficiency, precision, noise/vibration levels, installation/maintenance, and application suitability. Understanding these differences is crucial in selecting the most appropriate pulley type for a given mechanical system and its specific requirements.

xl pulley

How do advancements in material technology influence the design of modern XL pulleys?

Advancements in material technology have a significant impact on the design of modern XL pulleys. Here’s a detailed explanation of how these advancements influence their design:

1. Enhanced Durability:

New materials with improved strength and durability allow for the design of XL pulleys that can withstand higher loads, operate at higher speeds, and have increased resistance to wear and fatigue. Advanced materials, such as high-strength alloys, composites, or specialized polymers, provide superior mechanical properties, enabling the design of more robust and long-lasting pulleys.

2. Weight Reduction:

Lightweight materials, such as carbon fiber composites or engineered polymers, contribute to the design of lightweight XL pulleys. Reduced weight in pulley systems offers advantages such as improved energy efficiency, reduced inertia, and lower overall system weight. This is particularly beneficial in applications where weight reduction is critical, such as aerospace, automotive, or portable machinery.

3. Corrosion Resistance:

New materials with excellent corrosion resistance properties, such as stainless steel or corrosion-resistant coatings, enable the design of XL pulleys suitable for harsh or corrosive environments. Corrosion-resistant pulleys are essential in industries such as marine, chemical processing, or outdoor applications where exposure to moisture, chemicals, or saltwater can cause degradation and premature failure.

4. Temperature Resistance:

Advancements in material technology have led to the development of materials that can withstand extreme temperatures. For applications involving high or low temperature environments, such as industrial ovens, furnaces, or cryogenic systems, the use of materials with superior temperature resistance ensures the pulleys maintain their performance and integrity under challenging operating conditions.

5. Noise and Vibration Damping:

New materials with inherent damping properties, such as elastomers or composite laminates, contribute to the design of XL pulleys that can effectively reduce noise and vibrations during operation. This is particularly important in applications that require low noise levels or where excessive vibrations can affect the performance and reliability of the system.

6. Customization and Flexibility:

Advancements in material technology provide designers with a wider range of options to tailor the properties of XL pulleys to specific application requirements. Materials can be formulated or engineered to meet specific needs such as high friction coefficients, electrical conductivity, or resistance to specific chemicals. This customization and flexibility in material selection allow for the optimization of pulley design and performance for various applications.

Overall, advancements in material technology have revolutionized the design of modern XL pulleys by offering improved durability, reduced weight, corrosion resistance, temperature resistance, noise and vibration damping, and customization options. Manufacturers can leverage these advancements to develop pulleys that meet the evolving needs of diverse industries and deliver enhanced performance and reliability.

xl pulley

In which applications and industries are XL pulleys commonly used?

XL pulleys find extensive use in various applications and industries that require precise motion control and power transmission. Here are some common applications and industries where XL pulleys are commonly employed:

1. Robotics:

XL pulleys are utilized in robotic systems for precise positioning and movement control of robot arms, grippers, and other robotic components. They enable accurate and synchronized motion, allowing robots to perform complex tasks with precision.

2. CNC Machines:

CNC (Computer Numerical Control) machines, such as milling machines and lathes, rely on XL pulleys for precise control of spindle speed and tool positioning. The accurate motion provided by XL pulleys ensures high-quality machining and dimensional accuracy in CNC operations.

3. 3D Printers:

XL pulleys are commonly used in 3D printers to control the movement of the print head and the positioning of the build platform. The precise motion control facilitated by XL pulleys contributes to the accuracy and fine detail of the printed objects.

4. Automated Systems:

XL pulleys are employed in various automated systems, including conveyor systems, packaging machinery, assembly lines, and material handling equipment. These systems require synchronized and precise motion to ensure efficient and accurate operation.

5. Industrial Machinery:

In industrial settings, XL pulleys are used in a wide range of machinery, such as textile machines, printing presses, woodworking equipment, and industrial automation systems. They provide reliable power transmission and motion control in these demanding applications.

6. Automotive Industry:

XL pulleys are utilized in automotive applications, including engine timing systems, accessory drives, and power steering systems. The precise control and synchronization offered by XL pulleys contribute to efficient and reliable operation of these automotive components.

7. Medical Devices:

In the medical field, XL pulleys are found in equipment such as diagnostic machines, laboratory automation systems, and surgical instruments. They enable accurate movement and positioning, ensuring the precision required for medical procedures and diagnostics.

8. Aerospace and Defense:

XL pulleys are used in aerospace and defense applications, such as satellite positioning systems, guidance systems, and unmanned aerial vehicles (UAVs). The reliable motion control provided by XL pulleys is crucial for the accurate operation of these aerospace and defense systems.

9. Research and Development:

In research and development laboratories, XL pulleys are employed in experimental setups, prototyping systems, and testing equipment. Their precise motion control capabilities support the development and validation of new technologies and products.

In summary, XL pulleys are commonly used in applications and industries that require precise motion control and power transmission. Their versatility and reliability make them suitable for a wide range of applications, from robotics and CNC machines to 3D printers, automated systems, automotive components, medical devices, aerospace, and research and development.

China Best Sales Wholesale Price Timing Belt Pulley with Teeth Type Mxl XL L H   pulley belt	China Best Sales Wholesale Price Timing Belt Pulley with Teeth Type Mxl XL L H   pulley belt
editor by CX